Materiaaltesten Fundering  EN - Automatic Compression Testers for Cubes, Cylinders...

EN - Automatic Compression Testers for Cubes, Cylinders and Blocks PILOT PRO

Description

PILOT PRO is the best choice for Qualtiy Control laboratories to carry out a high throughput of routine failure tests including compression, flexure and indirect tensile tests.

PILOT PRO introduces new features and capabilities that will revolutionize the operations of any progressive construction quality testing laboratories.

LinkLAB is CONTROLS’ new proprietary Laboratory Connectivity Package. 

It allows your PILOT PRO to be a connected part of your laboratory infrastructure by taking inputs from any number of ancillary measuring systems and devices increasing efficiency and eliminating transposing errors.

The machines consist of:

Frame
Four column high stiffness welded frame tested for stability to EN 12390-4.
Heavy duty spherical seat in lubricating oil bath, allowing initial free alignment at the initial contact with the specimen and automatic jamming up to the end of test.

Compression platens
See table. Traceable certificate of surface hardness available on request.

PILOT PRO, Automatic power and control system 
See technical specifications.

Safety features
Includes: Max. pressure valve to avoid machine overloading; piston travel limit switch; emergency stop button; front door and rear transparent fragment guard.

Smart automatic and connected concrete Power and Control System for standard failure testing.

PILOT PRO is the best choice for Qualtiy Control laboratories to carry out a high throughput of routine failure tests including compression, flexure and indirect tensile tests.

  • Huge boost in efficiency and error elimination: LinK-LAB – Integrated testing station solution for seamless connection and data inputs from many ancillary devices for dimensional measurement, weight, bar code, etc.
  • Automatic – time saving: test-cycle automation maximizes productivity and ensures tests are performed accurately according to pre-set methods, eliminating operator variables.
  • Highly accurate and energy saving: Our DC motor technology quietly and efficiently delivers super accurate load control at both low-speed and low-loads.
  • Intuitive, quick and simple operation: The integrated control system features an intuitive 5.1” color graphical display, which works like a tablet or smart-phone, and makes PILOT PRO quick and simple to operate.
  • Standards compliant – peace of mind: Hardware and firmware are in total compliance with all the main international concrete testing standards including ASTM C39 and EN 12390-3.
  • Multilingual functionality: The system is available in multiple languages and is fully compatible with non-Latin characters for Chinese, Cyrillic (and more).

Label/Normering

  EN 12390-4‰EN 772-1

Technische specificaties

Technical Specifications

PILOT PRO AUTOMATIC POWER AND CONTROL SYSTEM

Hydraulics

  • Dual-stage pump: centrifugal low pressure for fast approach automatically switches to radial multi-piston high pressure for loading
  • DC motor, 720W, 50-60Hz
  • Maximum working pressure 700 bar
  • Load/unload valve
  • Second/third frame selection valve available as option

 

Hardware

  • 524,000 points high-resolution/stability analog channels
  • 3 channels for load sensors
  • Control frequency 250 Hz
  • Sampling frequency 250 Hz
  • 5.1”, 800 x 480 pixel, 16 M colors, icon-driven capacitive sensing touchscreen graphic display
  • Unlimited storage capacity for test data on internal 16 GB SD card
  • USB port for test data storage on external USB memory stick and for firmware upgrade
  • Ethernet port for PC / Internet /network communication
  • Optional integrated graphic printer including Load-Time plot
  • RS 232 port for data downloading in ASCII format

 

Firmware

  • Execution of compression, flexure, indirect tensile, ACV tests in automatic mode with load rate controlled by a closed-loop P.I.D. system
  • Execution of loading ramps with the possibility to manually increase or decrease the test speed during the test
  • Pause command to maintain steady load can be enabled at a pre-set value before the test or as required while testing
  • Simultaneous display of load, specific load, actual load rate, load/time graph
  • Saving of the specimen failure type (to EN or ASTM) in the test results
  • Download data to internal printer (optional) or to PC via RS 232 port or to USB memory stick
  • PC / network communication via Ethernet
  • Multi-coefficient linearization of the calibration curve for better accuracy at low loads thus avoiding the use of a second pressure transducer
  • Recording facility for up to 9 test profiles for each channel including: type of test (e.g. compression, flexural, indirect tensile), specimen size and shape, load rate, test standard and other general information. Each one of the recorded test profiles can be recalled automatically to save time
  • Improved PID algorithm and multi PID selection. Up to 3 different PID settings can be tuned for a variety of materials  (e.g. cylinder with neoprene pads, low strength specimens) and test methods (e.g ACV, flexure, indirect tensile).
  • Compatible with the newly released Datamanager software, tailored for construction material testing laboratories, for real-time data acquisition, display and management
  • Peripheral devices integration with Link-LAB
  • Automatic load measurement verification procedure, by connecting suitable load cells and our digital readout unit to PC
  • Language selection (including Cyrillic and Chinese)
  • Unit selection (kN, ton, lbf)
  • USB port for firmware upgrade and safe backup of the original configuration data (PID, calibration, etc.), in case of loss and/or data corruption. The restore of the machine to the factory settings is easy avoiding the need of any technical support.
     

PHYSICAL SPECIFICATION TABLE
 

Model 50-C47P02
C47P04		C57P02
C57P04		C69P02
C69P04		C79P02
C79P04
Capacity kN2000300040005000
Max vertical daylight ,
 mm*		350350375375
Horizontal daylight
mm		350370425425
Max. piston travel*, mm50505050
Platen dimensions310 x 510 x 50 mm.310 x 510 x 50 mm310 x 510 x 90 mm310 x 510 x 90 mm
Platen surface hardness55.5 HRC (600 HV)55.5 HRC (600 HV)55.5 HRC (600 HV)55.5 HRC (600 HV)
Platens flatness toll.0.05 mm0.05 mm0.05 mm0.05 mm
Overall dimensions, mm895x605x1115985x640x11901090x690x14951090x690x1495
Weight approx., kg740110521902190

*Use distance pieces conforming to the specimen size to avoid piston overtravel

Order nummers

50-C47P02:

PILOT PRO COMPACT-Line automatic compression machine, 2000 kN cap. for blocks, cylinders up to 160 x 320 mm and cubes up to 200mm. Conforming to EN 12390-4 and EN 772-1. 230 V, 50-60 Hz, 1 Ph.

50-C47P04:

PILOT PRO COMPACT-Line automatic compression machine, 2000 kN cap. for blocks, cylinders up to 160 x 320 mm and cubes up to 200mm. Conforming to EN 12390-4 and EN 772-1. 110 V, 60 Hz, 1 Ph.

Accessoires & toebehoren

 

50-C9060/A: Heavy duty manually operated lifting device for lower platen for block compression machines. Compatible platen size 310x510 mm x 50 mm thickness 50-C9060/B: Heavy duty manually operated lifting device for lower platen for block compression machines. Compatible platen size 310x510x90 mm thickness 50-C0050/HRD10:

Supply of the compression machine with 310x510x90 mm platens complete with traceable certificate of hardness of testing platens surfaces (upper and bottom platen certification included). Available only for ordering with compression machine. 

50-C0050/HRD7:

Supply of the compression machine with 310x510x50 mm platens complete with traceable certificate of hardness of testing platens surfaces (upper and bottom platen certification included). Available only for ordering with compression machine. 

50-C0050/CAL: Special calibration of load digital readout unit assuring class 1 from 1% of testing machine full scale (maximum load)50-C57P02:

PILOT PRO COMPACT-Line automatic compression machine, 3000 kN cap. for blocks, cylinders up to 160 x 320 mm and cubes up to 200mm. Conforming to EN 12390-4 and EN 772-1. 230 V, 50-60 Hz, 1 Ph.

50-C57P04:

PILOT PRO COMPACT-Line automatic compression machine, 3000 kN cap. for blocks, cylinders up to 160 x 320 mm and cubes up to 200mm. Conforming to EN 12390-4 and EN 772-1. 110 V, 60 Hz, 1 Ph.

50-C69P02:

PILOT PRO COMPACT-Line automatic compression machine, 4000 kN cap. for blocks, cylinders up to 150 x 300 mm and cubes up to 300mm. Conforming to EN 12390-4 and EN 772-1. 230 V, 50-60 Hz, 1 Ph.

50-C69P04:

PILOT PRO COMPACT-Line automatic compression machine, 4000 kN cap. for blocks, cylinders up to 150 x 300 mm and cubes up to 300mm. Conforming to EN 12390-4 and EN 772-1. 110 V, 60 Hz, 1 Ph.

50-SW/DM:

DATAMANAGER PC software compatible with DIGIMAX, PILOT, AUTOMAX, PILOT PRO, AUTOMAX PRO and PRO-M. Suitable for remote control of the system (except DIGIMAX), data acquisition, processing and filing. LAN cable included.

50-C79P02:

PILOT PRO COMPACT-Line automatic compression machine, 5000 kN cap. for blocks, cylinders up to 150 x 300 mm and cubes up to 300mm. Conforming to EN 12390-4 and EN 772-1. 230 V, 50-60 Hz, 1 Ph.

50-C9080/68:

Distance piece dia.200x68mm complete with both central centering pin for simple stacking up and two screws for solid fixing.          

50-C49/B:

Base for 2000 kN 50-C46xxx, 50-C47xxx, 50-C43xxx, 50-A42xxx and 50-C45xxx frames/machines

50-C59/B: Base for 3000kN EN frames 50-C10C/2F: Second frame facility for PILOT series. Frame selection via manual lever 50-C10C/3F: Three-way valve for PILOT System to control a second and a third testing frame. Frame selection via manual lever. 50-Q60P/PRINT:

Upgrading the AUTOMAX PRO and PILOT PRO series to incorporate a serial graphic printer in the rear panel allowing load/time plot (printing available for languages with latin charcters only)

50-C79P04:

PILOT PRO COMPACT-Line automatic compression machine, 5000 kN cap. for blocks, cylinders up to 150 x 300 mm and cubes up to 300mm. Conforming to EN 12390-4 and EN 772-1. 110 V, 60 Hz, 1 Ph.

: 50-C59/FGH1:

Upgrading of the 50-C56Fxx e 50-C56Fxx/M series compression machines with metallic perforated front door instead of standard trasparent one  

50-C50/P1: Application of a magnetic switch to the safety guard (for automatic testers only). Suitable for automatic compression machines. 50-C9080: Distance piece dia 200 x 30 mm 50-C9080/30:

Distance piece dia.200x30mm complete with both central centering pin for simple stacking up and two screws for solid fixing.                      

50-C9082: Distance piece dia 200 x 50 mm 50-C9080/50:

Distance piece dia.200x50mm complete with both central centering pin for simple stacking up and two screws for solid fixing.          

50-C9083: Distance piece dia 200 x 68 mm 50-C9086: Distance piece dia 200 x 100 mm. 50-C9080/100:

Distance piece dia.200x100mm complete with both central centering pin for simple stacking up and two screws for solid fixing.          

50-KLAB/E:

LinK-LAB Enterprise laboratory connectivity package for machines controlled by PC via DATAMANAGER Software.

 

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