ASTM - Standard Automatic Compression Testers for Cylinders WIZARD AUTO

Description

Main features include:

  • Rigid welded steel construction
  • ASTM spherical seat fully complaint to ASTM C39 for testing 4” x 8” and 6” x 12” cylinders
  • Accuracy Class A (ASTM) starting from 10% of full scale (from 1% on request)
  • Two channels for load sensors
  • Wide graphic display 128 x 80 pixel
  • Graphic printer available as option
  • AC motor fitted with VFD INVERTER device: high efficiency, low consumption, silent operation
  • Dual stage pump for fast approach and automatic switch to high pressure for loading
  • Second frame optional facility


Frame
Rigid welded steel construction. ASTM spherical seat allows free alignment at the initial contact with the specimen. It is designed strictly conforming to the Standards, to test 4” and 6” diameter specimens.

Compression platens
See table. Traceable certificate of surface hardness available on request.

Safety features 
Includes: Max. pressure valve to avoid machine overloading; piston travel limit switch; emergency stop button; front and rear transparent flexible fragment guard.

 

WIZARD AUTO is CONTROLS new standard automatic Quality Control machine for compression and flexural testing and includes many new features and enhancements to improve the user-friendliness, efficiency, operator comfort and energy savings.
 
QC testing performance has just taken a step change improvement with CONTROLS abandoning manual test control and now features automatic closed-loop PID control of loading-rate using VFD inverter-technology control of the high specification AC motor.
 
Wizard Auto automatically and accurately performs tests at the correct test speed, ensuring compliance to Standards and with no effect due to operator variables.

Mainly dedicated to routine failure tests (compression, flexure and indirect tensile), WIZARD AUTO is the perfect solution to ensure total certainty of testing accuracy and strict conformity to international Standards. In fact being an automatic system it allows:

  • Reduced opportunities for operator errors, improving accuracy of results and repeatability         
  • Easy-to-use: even for operators with limited expertise.
  • Conforming to Standards: the machine automatically performs the test at correct test speed. Conformance to Standards can be easily proven.
  • High performance: high speed pump closes the daylight above the specimen at the fasted speed allowing a very high throughput of tests.
  • Operator comfort due to the significant noise reduction.
  • Energy saving, with 50% reduction in energy consumption.

 

Label/Normering

  AASHTO T22‰ASTM C39

Technische specificaties

Technical Specifications

WIZARD AUTO AUTOMATIC POWER AND CONTROL SYSTEM

Hydraulics

  • Max pressure 700 bar
  • Power 750 W
  • Dual stage pump: low pressure/high delivery for fast piston approach and high pressure/low delivery for loading.
  • AC motor fitted with VFD inverter device featuring high efficiency, reduction of power consumption and silent operation.
  • Second frame optional facility using valve selector.

 

Hardware

  • Two 16 bit analog channels for load sensors
  • Wide graphic display 128 x 80 pixel
  • Sampling rate 50 Hz
  • Internal memory
  • RS 232 port for data download (including load/time graph points) to PC in ASCII format
  • Integrated printer as optional. See accessories

 

Firmware

  • Real time display of load and stress
  • Automatic application of the selected load rate
  • Execution of loading ramps with the possibility to manually increase or decrease the test speed during the test
  • Peak detection and saving
  • Language selection
  • Multi-coefficient linearization of the calibration curve for better accuracy at low loads
  • Multiple units: Lbf / Ton / kN. 


PHYSICAL SPECIFICATION TABLE

Model 50-A12W32 
(A12W22**)
A12W34 (A12W24**)
A12W02 (A12W12**)
A12W04 (A12W14**)
Capacity kN (lbf)1100
(250,000)
1500 (330,000)
Max vertical daylight, mm (inches)375 (14,7”)375 (14,7”)
Horizontal daylight mm, (inches)265 (10.4”)265 (10.4”)
Max. piston travel*, mm (inches)50 (2")50 (2")
Upper platen dimensions, mm (inches)dia.165x30 (6.5"x1.2") dia.165x30 (6.5"x1.2") 

Bottom platen dimensions, mm

(inches)

dia. 250x30

(9.8"x1.2")***

dia. 250x30

(9.8"x1.2")***

Platen surface hardness55.5 HRC (600 HV)55.5 HRC (600 HV)
Platens flatness toll, mm (inches)0.02 (0.0008")0.02 (0.0008")
Overall dimensions, mm (inches)810 x 425 x 1085
(31.9" x 16.7 x 42.7")
810 x 425 x 1085
(31.9" x 16.7 x 42.7")
Weight approx., kg285285

*Use distance pieces conforming to the specimen size to avoid piston overtravel
** These machines are calibrated in lbf unit.
*** With threaded centering hole to be used with distance pieces with threaded pin

 

 

 

Order nummers

50-A12W02:

WIZARD AUTO COMPACT-Line automatic compression machine, 1500 kN cap. for cylinders up to 160 x 320 mm. Conforming to ASTM C39, AASHTO T22. 230 V, 50-60 Hz, 1 Ph.

50-A12W04:

WIZARD AUTO COMPACT-Line automatic compression machine, 1500 kN cap. for cylinders up to 160 x 320 mm. Conforming to ASTM C39, AASHTO T22. 110 V, 60 Hz, 1 Ph.

Accessoires & toebehoren

 

50-C0050/HRD2:

Supply of the compression machine with dia.165mm platens complete with traceable certificate of hardness of testing platens surfaces (upper and bottom platen certification included). Available only for ordering with compression machine. 

50-C0050/CAL: Special calibration of load digital readout unit assuring class 1 from 1% of testing machine full scale (maximum load) 50-A19/B:

Base for frames and testing machines model 50-A12xxx, 50-C13xxx and 50-C92xxx        

50-C10W/2F: Second frame facility for WIZARD AUTO series. Frame selection via manual lever 50-Q60W/PR: Upgrading the WIZARD AUTO series to incorporate a serial graphic printer in the rear panel50-A12W12:

WIZARD AUTO COMPACT-Line automatic compression machine, 330'000 lbf (1500 kN) cap. for testing cylinders up to 6"x12" (160 x 320 mm). Conforming to ASTM C39, AASHTO T-22. 230 V, 50-60 Hz, 1 Ph.

50-A12W14:

WIZARD AUTO COMPACT-Line automatic compression machine, 330'000 lbf (1500 kN) cap. for testing cylinders up to 6"x12" (160 x 320 mm). Conforming to ASTM C39, AASHTO T-22. 110 V, 60 Hz, 1 Ph.

50-A12W22:

WIZARD AUTO COMPACT-Line automatic compression machine, 250'000 lbf (1100 kN) cap. for testing cylinders up to 6"x12" (160 x 320 mm). Conforming to ASTM C39, AASHTO T-22. 230 V, 50-60 Hz, 1 Ph.

50-A12W24:

WIZARD AUTO COMPACT-Line automatic compression machine, 250'000 lbf (1100 kN) cap. for testing cylinders up to 6"x12" (160 x 320 mm). Conforming to ASTM C39, AASHTO T-22. 110 V, 60 Hz, 1 Ph.

50-C50/P1: Application of a magnetic switch to the safety guard (for automatic testers only). Suitable for automatic compression machines. 50-A12W32:

WIZARD AUTO COMPACT-Line automatic compression machine, 1100 kN cap. for cylinders up to 160 x 320 mm. Conforming to ASTM C39, AASHTO T22. 230 V, 50-60 Hz, 1 Ph.

50-C9080: Distance piece dia 200 x 30 mm 50-C9082: Distance piece dia 200 x 50 mm 50-C9083: Distance piece dia 200 x 68 mm 50-C9086: Distance piece dia 200 x 100 mm. 50-A19/FG:

Upgrading of the 50-A12xxx, 50-C13xxx machines and compression frames with front rigid door          

: 50-A12W34:

WIZARD AUTO COMPACT-Line automatic compression machine, 1100 kN cap. for cylinders up to 160 x 320 mm. Conforming to ASTM C39, AASHTO T22. 110 V, 60 Hz, 1 Ph.